This product stands out for its outstanding quality and leading-edge technology, having successfully obtained EU CE certification and UK UKCA certification, while also strictly complying with ISO international standard systems and GMP Good Manufacturing Practice (GMP) certification. The endorsement of these authoritative certifications not only demonstrates that the product meets world-class standards in terms of safety performance, quality control, and production processes, but also reflects our unwavering commitment to excellence in quality.
Since its launch, the product has been successfully supplied to customers in over 100 countries and regions worldwide, serving a wide range of sectors including industrial manufacturing, healthcare, and daily consumer goods. With its stable and reliable performance, superior technical advantages, and comprehensive after-sales service, the product has earned widespread praise and high recognition from customers both at home and abroad. Extensive real-world user feedback and long-term partnerships are a strong testament to its exceptional quality and proven reliability, making it a trusted and dependable choice you can rely on.
Machine descriptions
The DZA-100 fully automatic plastic syringe filling and stoppering machine is specially designed by our company for the filling of prefilled plastic syringes. It is an automatic packaging equipment for aseptic and efficient filling of syringes. The equipment runs smoothly, is simple to operate, and is equipped with intelligent detection devices. It has high automation, high work efficiency and easy maintenance. It is an ideal equipment for filling and capping prefilled plastic syringes.
Machine Features
● This prefilled syringe filling stoppering machine is widely applicable to various types of prefilled plastic syringes, and special types of syringes can also be customized.
● The surface is made of SUS304 stainless steel, and the contact parts are made of SUS316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.
● The ceramic plunger pump realizes quantitative filling, is resistant to acid and alkali corrosion, wear-resisting and high temperature, and has high filling accuracy.
● The conveying and sorting of the caps is realized by the vibratory feeder, which is made of SUS316L stainless steel clean plate with bright surface treatment and no clean dead corners.
● It adopts internationally renowned electrical components and implements interference-free modular control. Synchronous actions are all controlled by servo motors, which are accurate and reliable and easy to operate.
● The operation of the motor is controlled by the PLC programming controller. The human-computer interaction interface monitors and displays the working status of each station in real time, and automatically alarms and displays the fault location in real time, and the fault prompts.
● A variety of filling doses and filling methods are available.
● Fully automatic operation, automatic feeding, automatic filling, automatic cap arranging and automatic capping.
● The method of filling the syringe head can eliminate the air inside the syringe to the greatest extent and improve the qualification rate.
● Modular design, easy to locate, easy to expand, can be used as a stand-alone machine or connected to hoist, assembly machine, rotary rod machine, labeling machine and other equipment to form a production line.
● Optional automatic replenishment system, using liquid level sensing, automatic replenishment when lack of material.
● Optional hundred-level laminar flow hood to achieve high-demand clean production.
Sample photos
Detail photos
Product video
Technical parameters
Applicable Syringe Specifications | 0.5-50ml(Different specifications of syringes need to replace the mold) |
Filling Range | 0.3-50ml(The filling pump needs to be replaced when the filling volume differs greatly) |
Number of Filling Heads | 1 |
Number of Capping Heads | 1 |
Filling Accuracy | ≤±1% |
Production Capacity | 1800-2400 p/h |
Total Power | 2.2KW |
Voltage | 380V/220V 50-60Hz |
Compressed Air | 0.55-0.75Mpa 20L/S |
Dimensions | L1400×W950×H1800mm(Without laminar flow hood) |
Total Weight | 500KG |
Packing & Shipping
SINOBIZ Customer