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DXDK-40VI Full Servo Granule Packaging Machine: Technical Guide, Selection Comparison and Industrial Application
Full Servo Granule Packaging Machine
2026-08-24
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The DXDK-40VI is a full servo high-speed automatic granule packaging machine specially developed for independent small-bag packaging of non-sticky, free-flowing granule materials. This industry blog comprehensively analyzes the DXDK-40VI from five core dimensions: detailed equipment information, core technical advantages, multi-dimensional model selection comparison, practical industrial applications, and typical purchasing misunderstandings. It helps production enterprises and engineering teams quickly verify whether this model matches their production line demands.
1. DXDK-40VI Basic Configuration and Core Technology Details
The DXDK-40VI is an intermittent three-side seal fully automatic granule packaging equipment. The whole machine adopts 304 stainless steel body, which can automatically complete all production processes including bag forming, quantitative filling, vertical and horizontal heat sealing, date coding, easy-tear notch cutting, and finished product counting without manual intervention.
1.1 Core Hardware Configuration
Full Servo Drive System
Equipped with independent servo motors to control film feeding, bag forming, bag pulling and sealing operations separately. Compared with traditional stepping motor transmission structures, it features high mechanical synchronization, low operation vibration, and stable bag length error during long-term high-speed operation. It effectively avoids bag deviation and seal misalignment faults, and greatly reduces daily mechanical maintenance workload in the later stage.
ARM Intelligent Touch Control System
Comes with a human-machine interaction touch screen. All parameters including bag length, packaging speed, feeding volume and sealing temperature can be digitally adjusted. The built-in fault self-diagnosis and alarm system directly displays fault causes such as film breakage, material shortage and sealing abnormality on the screen, lowering the operation threshold for new workers. It supports storage of multiple product formula parameters, enabling one-click parameter calling for switching different material specifications and shortening model replacement debugging time.
Quantitative Feeding and Metering Method
Two optional metering schemes: swing type feeding and cup type metering, suitable for various free-flowing granule materials. The metering accuracy is controlled by segmented ranges: ±10% for materials ≤1g, ±7% for 1-2g, ±5% for 2-10g, and ±3% for materials above 10g. The actual accuracy is slightly affected by material fluidity, bulk density and packaging speed.
Sealing Mechanism and Packaging Material Adaptability
Adopts intermittent heat sealing structure with independently adjustable temperature, compatible with low-temperature heat sealing materials such as PET/PE composite film, aluminized film and pure aluminum foil film. The finished three-side seal sachets have excellent airtightness. An optional easy-tear notch cutting device is available to improve the convenience of opening packaged products.
1.2 DXDK-40VI Standard Technical Parameters
Item | Specification |
|---|---|
Packaging Type | Three-side seal sachet |
Bag Size Range | Length 55-140mm; Width 40-110mm |
Packaging Volume | 1-40ml (Actual weight depends on material density) |
Packaging Speed | 60-120 bags per minute |
Total Power | 2.4-3.2KW; 220V Single-phase power supply |
Air Consumption | 0.5m³/min |
Machine Weight | Approx. 350KG |
Overall Dimension | 1100×1050×2300mm |
Body Material | 304 Stainless steel (Meets GMP clean production standards) |
2. Model Selection Comparison: DXDK-40VI Full Servo vs Conventional Stepping Granule Packaging Machine
Many purchasers struggle with budget selection and cannot distinguish the applicability between full servo models and low-cost stepping motor models. The following multi-dimensional horizontal comparison based on actual production scenarios helps enterprises make accurate selection decisions.
Selection Suggestion: Choose the DXDK-40VI full servo model if your daily output exceeds 50,000 bags and you have strict standards for packaging precision and product appearance. For factories with daily output of 10,000-30,000 bags, frequent product switching and short-term production demands, a conventional stepping model can be considered for cost control.
3. Industrial Technical Application Solutions of DXDK-40VI
The DXDK-40VI is targeted at free-flowing granular materials and is widely used in pharmaceutical, health care, food and daily chemical industries. Its high precision and GMP-compliant design solve the common packaging pain points of various granular products.
3.1 Traditional Chinese Medicine Formula Granule Industry
Chinese medicine formula granules have strict requirements on filling accuracy and sanitary conditions. The 304 stainless steel body of DXDK-40VI meets pharmaceutical GMP clean production standards, avoiding material contamination. The servo precision metering system effectively solves the problem of excessive weight deviation of traditional granule packaging, ensuring consistent net content of each medicinal sachet and meeting pharmaceutical production quality inspection standards.
3.2 Health Care Product & Functional Granule Industry
For probiotic granules, vitamin granules, and nutritional supplement granules, uniform bag shape and beautiful sealing are key to product market competitiveness. The DXDK-40VI stable heat sealing technology avoids broken seals and material leakage, and the consistent bag size improves product shelf appearance. The one-click parameter switching function is very suitable for health care factories with multiple product specifications and frequent batch switching.
3.3 Solid Beverage & Food Granule Industry
Solid beverages such as coffee granules, fruit powder granules and sugar granules have high requirements for packaging efficiency. The DXDK-40VI high-speed operation of up to 120 bags per minute greatly improves production capacity. It is compatible with various composite packaging films, effectively preventing moisture and oxidation of food granules, and extending product shelf life.
3.4 Agricultural and Daily Chemical Granule Packaging
It is also applicable to small-bag packaging of water-soluble fertilizer granules, pesticide granules and cleaning granules. The stable mechanical structure adapts to long-term continuous operation in ordinary factory environments, reducing equipment downtime and improving overall production efficiency.
4. Common Purchasing and Operation Misunderstandings
4.1 Misunderstanding 1: High speed equals low accuracy
The closed-loop servo control system of DXDK-40VI realizes synchronous coordination of all actions. Different from ordinary machines that sacrifice accuracy for speed, it can maintain high metering precision and neat bag shape even at the maximum speed of 120 bags per minute.
4.2 Misunderstanding 2: All granule packaging machines meet GMP standards
Many low-cost stepping models adopt ordinary iron or ordinary stainless steel bodies, which are easy to rust and accumulate dust, and cannot meet pharmaceutical and food-grade clean production requirements. The DXDK-40VI adopts full 304 stainless steel body and seamless welding design, which complies with GMP food and pharmaceutical production specifications.
4.3 Misunderstanding 3: No need for parameter storage function
For factories with single product specification, this function is negligible, but for multi-variety production enterprises, the parameter storage function greatly shortens debugging time, reduces material waste caused by debugging, and effectively improves production efficiency.
5. Conclusion
The DXDK-40VI full servo granule packaging machine is a cost-effective upgraded model in the field of small-bag granule packaging. It solves the core pain points of traditional packaging equipment such as unstable accuracy, low efficiency, complicated debugging and poor stability. With its full servo configuration, GMP-compliant design and wide material adaptability, it is the preferred packaging equipment for medium and high-end granule product production in pharmaceutical, food and health care industries.
For enterprises pursuing long-term stable production, low failure rate and high product qualification rate, the DXDK-40VI can effectively reduce production and maintenance costs and bring stable production benefits.
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