Full-Automatic Gripping Type Cartoning Production Line Intelligent Packaging Solution for Food and Daily Chemical Industries
Gripping-type Automatic box Packing Production Line
The Full-Automatic Gripping Type Cartoning Production Line is an integrated intelligent packaging solution specially designed for large-scale production in the food and daily chemical industries.It integrates four core modules: automatic unpacking, gripping-type cartoning, automatic sealing and roller conveying, realizing the whole-process unmanned operation from carton unpacking to finished product sealing and output.Equipped with imported Schneider PLC control system and servo system, combined with a combined suction cup device and AirTAC cylinders, the production line features precise positioning and stable pushing.The unpacking qualification rate reaches 99.9% and the sealing qualification rate is 100%, with no carton damage throughout the process, ensuring consistent and stable packaging quality.
This production line is compatible with full-specification corrugated cartons from 250×200×200mm to 600×400×400mm. The size can be easily adjusted via a hand wheel without complex modification, meeting the diversified needs of various package types. It is equipped with an embedded touch screen man-machine interface, which displays real-time key information such as output count, operating speed and fault prompts. Core components adopt internationally renowned brands, including Schneider electrical components, Panasonic photoelectric switches, Taiwan CHELIC vacuum generators, SMC filters, etc.The oil-free self-lubricating vacuum pump design ensures low operating noise, low maintenance cost and long service life, providing enterprises with an efficient, stable and intelligent modern packaging solution.
core functional modules and core functions
Automatic Unpacking Unit: It realizes integrated operations including automatic carton erecting, bottom flap folding, bottom tape sealing and finished product output. The carton erecting process is stable and efficient, with a pass rate of up to 99.9%.
Gripping Type Cartoning Unit: As the core module of the production line, it connects with upstream equipment to complete automatic gripping and precise case packing operations. It supports a variety of packages such as boxed and bottled products, and can realize a closed-loop process covering carton erecting, case packing, carton sealing and inspection.
Automatic Box Sealing Unit: It automatically completes top flap folding and tape sealing for cartons, delivering neat and aesthetically pleasing sealed cartons, with a 100% pass rate and a production capacity of up to 10 cartons per minute.
Roller Conveyor Unit：It realizes seamless material connection and stable conveying between case erectors, case packers, case sealers, strapping machines and palletizers, with reserved stations for various auxiliary equipment (such as cardboard dispensers, barcode scanners, etc.).
automatic box packing production line structural drawing
Key Structural Components and core parts
Control System Components：Schneider KV-8000 Series CPU、HMIGXU5512 Touch Screen、LXM28EU04M3X Servo Drive、BCH2LF0433CA5C Servo Motor、Panasonic L30R PLC and CX-441 Shutdown Switch
Pneumatic Execution Components：Taiwan AirTAC (ALIF) Magnetic Switch、Shako / AirTAC Solenoid Valve、AirTAC Cylinder (Series TN, MA, SU)、Rodless Cylinder、aiwan CHELIC Vacuum Generator、SMC Filter、Festo Air Filter
Electrical Protection Components：Schneider Circuit Breaker、Intermediate Relay、Current Overload Protector、Solid-state Relay、Safety Relay，Shanghai Tianyihong Power Switch、Alarm Light and Japan IDEC Emergency Stop Switch
Mechanical Support Components：Aluminum Alloy and Stainless Steel Frame、Handwheel Adjustment Mechanism、Carton Positioning Device、Conveyor Roller、Auxiliary Caster
automatic unpacking structure
automatic box sealing structure
transmission belt structure
Features
Comprehensive Automatic Functions：Can automatically complete a series of processes such as box opening, bottom leaf folding, bottom tape pasting and output, with little manual intervention, economical and efficient.
Full-process Automatic Integration：Specially developed for food, and daily chemical products, it can connect with front-end equipment such as box loading machines and thermal contraction packaging machines to realize automatic unmanned packaging operations, covering the whole process of unpacking-packing-sealing-packing testing, suitable for large-scale production.
Efficient Automatic Box Sealing：Can automatically complete the upper folding of the carton and tape pasting and sealing operations, with a production capacity of 10 boxes/minute and excellent efficiency.
Efficient Connection and Transportation：Used for the connection and material transportation between unpacking machines, packing machines, box sealing machines, baling machines, palletizing machines and other equipment; the conveying capacity matches the packing efficiency to ensure the smooth operation of the production line.
Features
Stable Operation and High Box Opening Quality：The whole operation process is completed in a stable state, with accurate positioning and reliable protection measures, which will not cause damage to the carton; the box opening is smooth and beautiful, with a success rate and qualification rate of up to 99.9%.
Comprehensive and Reliable Production Monitoring：Each station is equipped with box shortage detection, product incoming detection, stacking overload protection, carton position detection and other functions to realize the monitoring and control of the whole process of product production.
Excellent Box Sealing Quality：The operation process is stable, with reliable positioning and protection measures, without damaging the carton; the sealing is smooth and beautiful, with a success rate and qualification rate of 100%.
Adjustable Speed and Size：The conveying speed can be adjusted as needed, and the packaging specification and size can be conveniently and accurately adjusted to adapt to different production scenarios and product needs.
Main technical parameters
Main configuration list
Product details
Product video